Cold Process Soap Batch Size Calculator
How much oil to use for a soap mold: total batch weight from mold dimensions (loaf, slab or cavity), oil weight from the water and lye fractions, number and weight of bars, cure weight loss and the cost per bar.
How it works
Batter weight (g) ≈ mold volume (cm³) × 0.95; oils = batter ÷ (1 + water% + lye%); water = oils × water%; lye = oils × lye%; cured bar ≈ wet bar × 0.88
Soap recipes are built from the weight of oils, because the lye is calculated from the oils’ saponification values, but a mold is a volume — so the first question in designing a batch is how many grams of oil fill it. Raw soap batter weighs about 0.95 g per cubic centimetre, and it is made of oils plus roughly a third their weight of water and about 14% their weight of sodium hydroxide, so dividing the batter weight by that total fraction gives the oil weight to feed into a lye calculator. The old soaper’s shortcut of 0.4 times the mold’s cubic inches gives ounces of oil and comes from the same arithmetic. Bars lose 10–15% of their weight as water evaporates during the cure, so label weights should be based on cured bars, and fragrance is dosed on the oil weight.
Worked example
A 25.4 × 8.9 × 6.4 cm loaf holds 1,447 cm³ — about 1,374 g of batter. With 33% water and 14% lye that is 935 g of oils, 309 g of water and 131 g of NaOH, making ten 2.5 cm bars of about 137 g wet and 121 g (4.3 oz) cured, roughly 62¢ each in oils and lye.
Frequently asked questions
Why not fill the mold to the top?
Batter expands slightly during gel and you need room for texture on top; the pour depth entered should be the finished bar height, typically 1 cm below the rim.
Does a water discount change the oil weight?
Slightly — less water means less total batter for the same oils, so for a fixed mold you use a little more oil. Enter your actual water percentage.
Related calculators
Studio estimate. Materials vary by supplier and batch — test small quantities first, and follow the safety guidance for kilns, lye, fragrance oils and essential oils.