Crane Outrigger Pad & Ground Bearing Calculator
Estimate the maximum load on a mobile crane outrigger from the crane weight, counterweight, boom and gross load, the ground bearing pressure under the float and under a timber or steel mat, the mat size needed for the allowable soil bearing pressure, and the rule-of-thumb 85% single-outrigger case.
How it works
Outrigger load ≈ share % × (crane weight + gross load), 85% for a corner pick; pressure = load ÷ bearing area; effective mat area ≈ (float + 2 × mat thickness)² for timber; required area = load ÷ allowable soil pressure
When a crane swings a load over one corner, most of the machine's weight and the load transfer to that single outrigger — the industry rule of thumb is up to 85% of the total for a corner pick on a four-outrigger truck crane, and manufacturers' outrigger-load calculators give exact figures per configuration. That force on a two-foot float produces pressures of tens of thousands of pounds per square foot, far beyond what any soil or pavement can take, so mats spread it out; but a timber mat only spreads load at about 45° through its thickness unless it is stiff enough to act as a plate, which is why a big thin mat can be less effective than a smaller thick one. Comparing the resulting pressure with the allowable bearing pressure of the actual ground — soft clay, fill, asphalt over unknown base — is the step most often skipped before a crane tips.
Worked example
A 120,000 lb crane picking a 20,700 lb gross load can put 85% of the 140,700 lb total — 119,600 lb, nearly 60 tons — on one outrigger. On a 24″ float that is 38,000 psf, over 12 times a 3,000 psf soil; a 12″ thick timber mat spreads it over about a 4 × 4 ft area (7,500 psf), still too much, so the plan needs about 40 ft² of stiff mat — a 4 × 10 ft steel or engineered mat, or two layers of timber.
Frequently asked questions
How do I find the allowable bearing pressure?
From a geotechnical report or a site assessment by a competent person; presumptive values run from 1,000 psf for soft clay to 6,000+ for compacted gravel. Asphalt and slabs depend on what is under them — check for voids, trenches and vaults.
Is the 85% rule conservative?
For most truck and rough-terrain cranes with the load over a corner it is close to the maximum; for crawler cranes and for loads over the front or side the distribution differs. Use the manufacturer's outrigger reaction data when available.
Related calculators
Standard material-handling and site-safety arithmetic (OSHA 1926/1910, ASME B30, manufacturer data-plate conventions). The equipment's own load chart, data plate and a competent person's site assessment govern; never exceed rated capacity.