Fan Laws Calculator (Airflow, Static Pressure & Horsepower)
Apply the fan laws: change fan speed and see the new CFM, static pressure and brake horsepower (∝ rpm, rpm², rpm³), find the rpm needed for a target airflow, the pressure and power that follow, the effect of air density, and pulley size to hit the new speed.
How it works
CFM₂ = CFM₁ × (rpm₂/rpm₁); SP₂ = SP₁ × (rpm₂/rpm₁)² × (ρ₂/ρ₁); BHP₂ = BHP₁ × (rpm₂/rpm₁)³ × (ρ₂/ρ₁); fan pulley = motor pulley × motor rpm ÷ fan rpm
For a given fan in a given duct system, airflow is proportional to speed, pressure to speed squared and power to speed cubed. These fan laws let a technician predict what a pulley change or VFD setting will do without a new fan curve: 20% more air costs 44% more static pressure and 73% more horsepower, which is why so many "just speed it up" fixes trip motor overloads, and why trimming an oversized fan by 15% cuts its energy use by nearly 40%. Because the laws assume the system stays the same, they fail if dampers move or filters load; and thinner air at altitude or high temperature lowers both the pressure developed and the power drawn in proportion to density.
Worked example
Raising a 2,000 CFM fan at 1,050 rpm, 0.8″ static and 0.75 bhp to 2,400 CFM means 1,260 rpm: static pressure rises to 1.15″ and power to 1.30 bhp — over the 1 hp motor, so a 1½ hp motor is needed. On a 1,725 rpm motor with a 3.5″ pulley the fan pulley must shrink from 5.75″ to 4.79″.
Frequently asked questions
Do the fan laws apply to ECM blowers?
Yes for the physics; a constant-airflow ECM simply changes its own speed to hold CFM as static pressure changes, so its power rises with the system resistance — a dirty filter shows up as a higher watt draw.
Why did the static pressure not follow the square law when I sped up the fan?
Something in the system changed — a relief damper opened, a filter loaded, or the fan moved onto a different part of its curve. The laws hold only for the same system curve.
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Standard HVAC field formulas (sensible heat equation, fan laws, ASHRAE 62.2 and blower-door conventions) at sea-level air density unless noted. Use manufacturer data, a Manual J/D/S load calculation and a licensed HVAC technician for design and commissioning decisions.