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Glaze Fit Calculator (COE Mismatch, Crazing & Shivering Risk)

Compare the thermal expansion (COE) of a glaze and a clay body to estimate the strain and stress that builds as the piece cools, judge whether the glaze will craze (tension) or shiver (compression), and see how far to move the glaze COE for a safe fit.

Glaze COE (× 10⁻⁷ /°C)
Clay body COE (× 10⁻⁷ /°C)
Glaze set temperature
Glaze thickness
Intended use
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How it works

strain = (α_glaze − α_body) × (T_set − 20 °C) · biaxial stress σ = E × strain ÷ (1 − ν), E ≈ 70 GPa, ν ≈ 0.22 (+ = tension) · crazing likely above ≈ 30 MPa tension; shivering risk above ≈ 120–200 MPa compression (thinner glaze tolerates more) · safe target: glaze COE 2–8 × 10⁻⁷ below the body

A glaze becomes a rigid glass around 500–600 °C on cooling; from there to room temperature it and the clay body shrink at their own rates. If the glaze shrinks more (higher COE) it ends up stretched over the pot and cracks — crazing. If it shrinks much less it is squeezed, and glass is strong in compression, so a little squeeze is exactly what you want; too much and slivers pop off edges — shivering. This calculator converts the COE difference into strain and stress with a simple thin-film model to tell you which side of the line you are on and roughly how far to move the glaze chemistry.

Worked example

A glaze with COE 68 on a stoneware body of 58 (× 10⁻⁷/°C), setting at 550 °C, wants to be 0.053% smaller than the body at room temperature — about 48 MPa of tension, well past the ~30 MPa a glaze surface tolerates, so crazing is likely. For functional ware the glaze should sit around COE 49–56; lowering it by about 15 units — trading part of the feldspar for a boron frit and talc and adding a few percent of silica — gives a safe gentle compression.

Frequently asked questions

Where do I get the COE numbers?

Glaze calculation software (Glazy, Insight, GlazeMaster) estimates a glaze's COE from its oxide analysis with additive factors — an estimate good for comparing glazes, not an absolute. Clay body COE is rarely published; use typical values, or test a known glaze on the body and infer.

Why did my glaze craze months later?

Delayed crazing: a porous (under-fired) body slowly absorbs moisture and expands, putting a marginal glaze into tension. Fire the body to maturity or lower the glaze COE more decisively than the calculator's minimum.

Is a crazed glaze food safe?

Crazing lines trap food and moisture and weaken the pot against thermal shock; most potters regard crazed functional ware as seconds. Crackle glazes are decorative unless the body itself is vitrified and the glaze is lead-free and stained on purpose.

Related calculators

Studio ceramics figures are approximate: clay bodies, glaze materials, kilns and studio conditions vary. Test-fire small batches, use witness cones, and follow your kiln manufacturer's electrical and safety instructions. The stress model is a simplified thin-film estimate; real fit depends on glaze thickness, body porosity, interface development and firing.