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Kiln Loading Calculator (Pieces per Shelf, Shelf Levels, Posts & Load Capacity)

Estimate how many pots fit in your kiln: pieces per shelf from piece footprint and spacing, how many shelf levels the interior height allows with posts and shelf thickness, the posts you need, and the capacity of a full bisque or glaze load.

Kiln interior shape
Interior width / diameter
Interior depth (rectangular only)
Interior height
Piece footprint (diameter or widest dimension)
Piece height
Gap between pieces
Shelf thickness
Clearance above piece
Load type
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How it works

pitch = footprint + gap; round shelf: pieces ≈ 0.78 × (usable diameter ÷ pitch)²; rectangular: floor(W/pitch) × floor(D/pitch) · post = next standard size ≥ piece height + clearance; level = post + shelf thickness; levels = floor((H − first posts − shelf) ÷ level) + 1

A kiln load is a stack of shelf levels, each holding as many pieces as the footprint and spacing allow, separated by posts tall enough to clear the pieces beneath. Glazed pots need air around them so glaze cannot bridge, and a little clearance so nothing touches the shelf above; bisque can be packed tight and stacked. This calculator turns your kiln's interior dimensions and a typical piece size into the number of levels, posts and shelves you need and the pieces a full load holds — handy for pricing kiln time, planning production, or deciding whether that big platter is worth firing alone.

Worked example

A 58 cm-wide, 69 cm-tall octagonal top-loader (≈ 5.9 cu ft) glaze-firing 9 cm mugs 10 cm tall with a 1.5 cm gap holds about 21 mugs per shelf pair; with 12.5 cm posts and 1.6 cm shelves each level takes 14.1 cm, giving 4 levels — about 84 mugs per load using 12 posts and 8 half-shelves, with about 11 cm of height left over for a level of short pieces.

Frequently asked questions

How much space do glazed pots need?

At least a finger width (1–1.5 cm) between pieces and from the walls, more for glazes that run or bubble. Glazed surfaces must never touch anything. Pieces should sit 2–3 cm below the shelf above so heat and gases circulate.

Can I stack bisque?

Yes — greenware can touch and be nested or stacked (plates in stacks, bowls rim to rim, mugs inside bowls) as long as the weight is on strong parts and the load stays open enough for air to burn out organics. Overpacked bisque loads cause black coring and later glaze defects.

Why keep the posts in line from level to level?

Shelves are strong in compression but weak in bending. Posts stacked directly above each other pass the weight straight down to the floor; staggered posts make each shelf a beam and lead to sagging or cracked shelves.

Related calculators

Studio ceramics figures are approximate: clay bodies, glaze materials, kilns and studio conditions vary. Test-fire small batches, use witness cones, and follow your kiln manufacturer's electrical and safety instructions.