NPSH Available (Cavitation Margin) Calculator
Net positive suction head available from atmospheric pressure at altitude, liquid temperature (vapour pressure), suction lift or flooded suction and suction-line friction — compared with the pump’s NPSH required, with the margin, the maximum safe lift and hot-water limits.
How it works
NPSHa = h_atm (+ vessel gauge pressure) − suction lift (or + submergence) − suction friction − h_vapour; h (ft) = psi × 2.31 ÷ SG; P_atm = 14.696 × (1 − 6.88×10⁻⁶ × ft)^5.256; margin = NPSHa − NPSHr (≥ 3–5 ft)
A pump does not suck; atmospheric pressure (or tank pressure) pushes liquid into it, and the pressure at the impeller eye must stay above the liquid’s vapour pressure or bubbles form and collapse — cavitation, which sounds like gravel and eats impellers. NPSH available is the head pushing liquid in, minus everything working against it: the lift from a source below the pump, friction in the suction line, and the vapour pressure of the liquid at its temperature. The manufacturer’s NPSH required, read from the curve at the duty flow, must be comfortably lower — a margin of at least 3–5 feet or 35%. Altitude trims atmospheric head (about 1.2 ft per 1,000 ft), and temperature is brutal: water at 90 °C has 23 feet of vapour head, which is why hot condensate pumps sit below their tanks.
Worked example
At 1,500 ft elevation (13.9 psi, 32.3 ft of water) pumping 20 °C water with a 15 ft lift, 4 ft of suction friction and 0.8 ft of vapour head: NPSHa = 32.3 − 15 − 4 − 0.8 = 12.5 ft. Against an NPSHr of 12 ft that is a 0.5 ft margin — on the edge; the maximum comfortable lift here is about 13.5 ft.
Frequently asked questions
Why does the pump cavitate only in summer?
Warm source water raises vapour pressure and may lower the water level (more lift); both cut NPSHa. Hot afternoons also lower atmospheric pressure slightly.
Does a bigger pump help?
Usually the opposite — higher flow means more suction friction and typically higher NPSHr. A slower or larger-eyed pump, or moving the pump closer to and below the source, is the fix.
Related calculators
Hydraulic estimate with standard formulas and typical fluid properties (water unless stated); verify against pump curves, pipe data and the applicable code before specifying equipment.