Still Run Yield Calculator (Foreshots, Heads, Hearts & Tails)
Estimate what a distillation run will produce: litres of absolute alcohol in the wash, low wines from a stripping run, total spirit collected on a spirit run, the volumes to expect for foreshots, heads, hearts and tails by still type, the hearts diluted to bottling strength and the number of bottles — for pot stills, reflux columns and hybrid stills.
How it works
absolute alcohol = charge × ABV · recovered ≈ 85% (pot spirit run), 90% (reflux), 95% (stripping) · distillate volume = recovered ÷ average collection ABV (pot ≈ 60%, reflux ≈ 94%, stripping ≈ 30%) · fractions by % of recovered alcohol: heads ≈ 20–25%, hearts 50–65%, tails the rest; foreshots ≈ 2 mL per litre of wash · bottled = hearts LAA ÷ bottling ABV
Distillation does not create alcohol, it concentrates what the wash already holds, so the whole run is bounded by the litres of absolute alcohol charged and the fraction the still can recover before the output grows too weak to bother with. Different compounds boil off in a rough sequence — the volatile solvents first, then ethanol at its purest, then the heavy, oily congeners as the boiler runs dry — which is why the run is split into foreshots that are discarded, heads and tails that are saved to redistil, and the hearts that are kept. The proportions are set partly by the still (a reflux column separates far more sharply than a pot) and partly by the distiller's nose, so the percentages here are a map to plan volumes and jars around, not a rule.
Worked example
A 25 L wash at 12% holds 3.0 L of absolute alcohol. A pot-still spirit run recovers about 85% — 2.55 L — as roughly 4¼ L of distillate averaging 60%: about 50 mL of foreshots, 0.75 L of heads near 75%, 2.25 L of hearts at about 68% and 1.5 L of weak tails. Diluting the hearts with about 1.6 L of water gives 3.8 L at 40% — five 750 mL bottles — and the heads and tails hold another 1.0 L of alcohol for the next run.
Frequently asked questions
Why discard the foreshots if the methanol risk is exaggerated?
A sugar wash makes almost no methanol (it comes from pectin in fruit), but the first fraction also carries acetone, acetaldehyde and ethyl acetate that taste and smell of solvent and give the worst hangovers. 50 mL per 25 L of wash costs nothing to throw away.
Can I bottle at the strength it comes off the still?
You can, but 60–70% spirit is harsh and hard to judge; dilute slowly with soft or distilled water, in stages, and let it rest — freshly diluted spirit tastes hot and rounds out over weeks.
Related calculators
Educational figures for fermentation, distillation and maturation. Distilling spirits without a licence is illegal in many countries (including the United States for beverage alcohol) and involves flammable vapour — check your local law, and never run a still indoors without ventilation or unattended. Yields vary with equipment, yeast and technique.